At iAutomation, we are excited to explore the transformative benefits of switching from hydraulic to electric actuation with Tolomatic. For decades, hydraulic systems have been the standard solution for high-force industrial motion. However, with recent technological advancements, electric actuation is emerging as not just a viable alternative, but often a superior choice. As machine builders and manufacturers seek to reduce costs, enhance precision, simplify operations, and pursue sustainability goals, the transition to electric actuation is gaining momentum.
Why Customers Are Replacing Hydraulics with Electric Actuation
High Performance Without the Hassle
Modern high-force electric actuators can deliver force outputs that match or even exceed those of hydraulic cylinders, all without the complexity of pumps, valves, and fluid systems. This means that you get comparable power with far less infrastructure, a key offering from Tolomatic
Lower Operating Costs
Hydraulic systems continuously consume energy to maintain pressure, leading to significant operational costs. In contrast, electric actuators draw power only during motion, resulting in substantial energy savings. With fewer components to maintain, your total cost of ownership decreases significantly, aligning perfectly with Tolomatic’s efficient solutions.
Unmatched Precision and Control
Electric actuators provide precise control over speed, position, and force— all adjustable through user friendly software. This eliminates the need for manual valve adjustments and messy fluid dynamics, allowing for repeatable motion and instant feedback, which are essential in today’s smart manufacturing environments.
Minimal Maintenance
Hydraulic systems are notorious for leaks, fluid changes, and filter replacements. Electric actuators, such as those offered by Tolomatic, have fewer moving parts and no fluids, resulting in long-term reliability and
significantly reduced maintenance demands.
Cleaner, Greener Operations
Switching to electric motion eliminates hydraulic fluid spills, reduces environmental risks, and helps companies meet sustainability and Environmental, Social, and Governance (ESG) goals. Clean motion is not
just smart; it’s responsible—an integral part of Tolomatic’s commitment to environmentally friendly solutions.
Simpler System Integration
Electric actuators integrate seamlessly with modern control systems using common industrial protocols like EtherNet/IP or EtherCAT. This capability enables real-time monitoring, data logging, remote diagnostics, and supports Industry 4.0 initiatives, making your operation smarter and more efficient.
What Applications Are a Fit?
You might be surprised to learn that high-force electric actuators can support a wide range of applications, including:
- Pressing and forming
- Material handling
- Heavy-load positioning
- Industrial automation
- Test stands
- Packaging equipment
- And more…
Let’s Talk About Your Application
With the advancements in electric actuation technology, many applications that once relied on hydraulics can now be effectively managed with electric solutions—without sacrificing performance.
If you’re looking to:
- Cut energy and
- Maintenance costs
- Improve motion precision
- Eliminate hydraulic mess and complexity
- Simplify system integration
- Support your green initiatives
Then it’s time to take a closer look at electric actuators from Tolomatic.
At iAutomation, we specialize in electric motion control and are here to assist you. We’ll work closely with you to evaluate your current setup, compare technologies, and find the ideal high-force electric actuator solution tailored to your needs.
Contact us today to explore the opportunity to go electric with Tolomatic!